Custom Automatic learning card literacy card die-cutting machine. Manufacturers, Factory

  • Productivity   25000~55000PCS/H
  •  
  • Punching accuracy    ±0.10mm
  •  
  • Applicable finished product size    Max. 210*210MM Min. 54*54MM

 

Product Description

This automatic card punching machine features an automatic sheet feeder coupled with KEYENCE sensor for reliable positioning. Punched cards are created in one step through processes of card forming, corner rounding, hole punching and creasing, and can be automatically collected in an orderly manner. The card punching system is suitable for manufacturing cards of various materials of PVC, ABS, PET, as well as PVC/ABS composite materials with sizes ranging from 54*54mm to 210*210mm.
Finished Cards Sample
1
Vacuum suction feeder: Coupled with vacuum suction cups and stepper motor, the sheet feeder can implement automatic suction and feeding process.
2
Automatic alignment unit: After the sheets are fed to designated position by motor driven conveying belt, KEYENCE sensor provides automatic alignment and ensures accurate positioning.
3
Servo punching unit: High torque servo motor is adopted to guarantee stable work pressure and low noise level, the working speed is adjustable.
4
Punched card collection unit: Specially designed card collecting structure allows punched cards to be automatically collected in an orderly manner, while the cutting scraps are automatically removed, eliminating the need for secondary sorting.
Technical Parameters
Power supply AC 380V/50 HZ Sheet format Max. 1000*700MM / Min. 550*450MM
Total power 10KW Control PLC control + servo system
Air source 6 kg/cm2 Operators needed 1
Air consumption Approx. 80L/min Dimension L4450*W1500*H1850MM
Punching pressure 2T-6T Drive Servo system
Weight Approx. 1800KG Punched card size Max. 210*210MM / Min. 54*54MM
Punching accuracy ±0.10mm Productivity 25000~55000PCS/H
Applicable materials Paper card, PVC, ABS, PET, PVC/ABS composite materials, etc.
Efficiency & Automation
The function of a card cutting machine is to improve production efficiency. In traditional manual cutting methods, workers use knives to cut cards by hand, which is inefficient and prone to inaccurate cuts and uneven edges. With the advent of card cutting machines, the cutting process of cards has been automated, greatly improving production efficiency and saving labor and time costs.
Frequently Asked Questions
Q1: What materials can the automatic card punching machine process?
The machine is versatile and can handle paper cards, PVC, ABS, PET, and PVC/ABS composite materials.
Q2: What is the production capacity of this machine?
Depending on the layout and material, the productivity ranges from 25,000 to 55,000 pieces per hour.
Q3: How accurate is the punching process?
The machine utilizes KEYENCE sensors and a servo system to achieve a punching accuracy of ±0.10mm.
Q4: What are the card size limitations?
The machine supports finished card sizes from a minimum of 54*54mm up to a maximum of 210*210mm.
Q5: Does the machine require multiple operators?
No, the system is highly automated and only requires one operator for oversight and material loading.
Q6: How are waste materials handled during production?
The machine features a specialized collection unit that automatically removes cutting scraps, ensuring that finished cards are collected neatly without manual sorting.

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