High-Quality Single-mode visual positioning small card cutting and die-cutting machine Manufacturers, Factories

  • Suitable for small and complex card production, the addition of camera vision correction and positioning improves accuracy.
  •  
  • Single-piece molds have the advantages of easy replacement, low manufacturing cost and short manufacturing cycle.
  •  
  • Applicable finished product size:  210*210mm~20*20mm
  •  
  • Production efficiency is 4000~6000PCS/H

 

Product Description

The small card cutting die cutting machine is designed to punch cards of various materials including paper, PVC, ABS, PET, etc. It is suitable for manufacturing card sizes ranging from 20*20mm to 210*210mm. Sheets are aligned and positioned bi-directionally by X and Y axes, enabling the card shapes and round corners to be punched and formed in one step. This card punching machine can automatically accomplish punched card collection and scrap removal.

Finished Cards Sample

small card cutting die cutting machine finished cards sample
Sheet Feeding Unit

OMRON sensor works with feeding module for high accuracy of sheet position. Position parameter is adjustable, and the accuracy can reach ±0.10mm.

Punching Unit

Punching pressure and speed can be easily adjusted to accommodate cards of diverse materials and thicknesses. Quick tool changing can be achieved when cards are varying.

Punched Card Collection Unit

Specially designed card collection unit automatically stacks and collects cards in an orderly manner, eliminating the need for secondary sorting.

PLC & HMI

PLC control system automatically monitors machine running status. The machine will immediately stop and actuate an alarm in the event of abnormal operation.

Technical Parameters

Power supply AC 380V/50 HZ Sheet format Max. 1000*700MM
Min. 550*450MM
Total power 6.5KW Control PLC control + servo system
Air source 6 kg/cm² Operators needed 1
Air consumption Approx. 80L/min Dimension L2100*W1180*H1850MM
Punching pressure 2T-6T Drive Servo system
Weight Approx. 800KG Punched card size Max. 210*210MM
Min. 20*20MM
Punching accuracy ±0.10mm Productivity 15000~30000 PCS/H
Applicable card materials Paper card, PVC, ABS, PET, PP, etc.

Mold & Equipment Display

small card cutting die cutting machine structure
Mold (Partial Display)
small card cutting die cutting machine mold display

The function of a card cutting machine is to improve production efficiency. In traditional manual cutting methods, workers use knives to cut cards by hand, which is inefficient and prone to inaccurate cuts and uneven edges. With the advent of card cutting machines, the cutting process of cards has been automated, greatly improving production efficiency and saving labor and time costs.

Frequently Asked Questions

What materials can the small card cutting die cutting machine process?

The machine is designed to punch cards from a wide range of materials, including paper cards, PVC, ABS, PET, PP, and other similar materials.

What range of card sizes can this machine manufacture?

It is highly versatile and suitable for manufacturing card sizes ranging from a minimum of 20*20mm up to a maximum of 210*210mm.

How does the machine achieve high punching accuracy?

Sheets are aligned and positioned bi-directionally along the X and Y axes. An OMRON sensor works in tandem with the feeding module to deliver an exceptional positioning accuracy of ±0.10mm.

What is the production capacity of this card punching machine?

The machine offers high-speed productivity, capable of processing between 15,000 and 30,000 pieces per hour (PCS/H) depending on the material and configuration.

How are the finished cards collected and scrap materials handled?

The machine features a specially designed card collection unit that automatically stacks and collects finished cards in an orderly manner, eliminating the need for secondary sorting. Scrap removal is also fully automated.

What safety and monitoring systems are integrated into the machine?

It is equipped with an advanced PLC control system that automatically monitors the running status. In the event of any abnormal operation, the machine will immediately stop and actuate an alarm to ensure safety.

Related Products